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點擊：5850 發布時間：2019/4/29 9:51:41
方案優點概述：
n 一體化全功能性機型，整機內部同時有6件PCB板或3個治具（2PCB/治具）分別在噴霧，預熱及焊接處工作，提高機器整體產能。 All in one machine, can accommodate 6 boards or 3 pallet（2PCB/pallet）, one in spray flux, one is preheating, another in soldering, get bigger production yield.
n 獨立的噴霧運動平臺與獨立的焊接運動平臺。Individual spray flux table & soldering table.
n 焊接質量高，大幅提升焊接的直通率。High soldering quality.
n SMEMA在線運輸，支持客戶進行靈活組線。 SMEMA in line connection capable.
n 全電腦控制，參數均在電腦上設定與保存。生成配置文件，便于追溯與保存。Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,N2 temperature etc, best trace-ability and easy to get repeat soldering quality.
增值選項功能包括:Add value options:
|
序號serial |
名稱Item |
內容Content |
|
AVS--001 |
Mark點定位功能 Mark positioning |
通過定位相機，在每焊接設定PCB板數量后，進行PCB 板的MARK點定位，進一步提高定位精度 With mark camera to capture mark points at PCB, so to reduce the mechanical stopping position offset. |
|
AVS--002 |
波峰高度自動校正功能 Wave height calibration |
通過高底位探針，在每焊接設定的PCB板數量后，平臺自動移動錫爐到指定位置進行波峰高度的校正 To calibrate the solder wave’s height after every certain PCB soldered. |
|
AVS--003 |
離線編程 Offline programming |
可另購離線編程軟件，在另外的電腦上實現PCB板的程序編制 To make path program and PCB menu at offline PC |
|
AVH--004 |
備用錫爐(單個） Extra solder pot |
整套錫爐（波峰馬達，錫爐體，泵體，錫爐發熱體，氮氣發熱體），可與現有機器上錫爐實現互換，所有接線需采用快速插座聯接，無需接線 Whole set of solder pot for leaded solder, include wave motor, solder pot, tunnel, heater etc. Can swap between these two solder pots in short time, all wiring with quick connector, not need to do any wiring when change solder pot. |
|
AVH--005 |
定制噴嘴 （5個） Customzied solder nozzle |
根據客戶實際PCB板的要求，定做噴嘴,如內徑為1.5MM 或 2mm的細孔噴嘴，加長型噴嘴，異形噴嘴等。 According customer’s requirement to customize some solder nozzle. |
機器分項說明Machine explanation
組成1：機器軟件系統：Part1: Software
n 美國公司針對我司需求開發軟件系統，我司擁有完全自主知識產權的選擇焊軟件，結合多年選擇焊使用工藝，基于WINDOWS開發的軟件功能，操作人性化與可追溯性良好。 All software system developed by company from USA, with our 8 years experience about selective soldering, base on Windows7 system, with good trace-ability.
n 可直接使用PCB圖片進行路徑編程，路徑起始點，焊接移動速度，空行程速度，Z軸高度，波峰高度等均可在電腦上設定。 Use scanned picture as background for path programming, moving speed, dwell time, empty move speed, Z height , wave height etc all programmed for different solder site.
n 焊接過程的實時顯示。通過相機輸送到顯示屏中，可對焊接過程進行觀察。Show solder process with live on camera.
n 關鍵參數的軟件完全監控，比如溫度，速度，壓力等等。Critical parameters are totally under monitoring by PC software, like temperature, speed, pressure etc.
n 可升級為自動波峰高度校正功能�？稍O定間隔多少片板校正一次波峰高度。Can upgraded to be with auto wave height calibration function, to check & calibrate wave’s height after every certain pcb, so to keep a very good stability of wave.
n 可升級為帶MARK點定位以及使用定位的頻率。Can upgraded to be with Mark positioning function, to check PCB’s mark point after every certain pcb, so to be reduce the pcb’s position offset.
n 關于PCB板的選擇焊接資料全部在一個文件下保存，比如PCB板尺寸及圖片，焊接用助焊劑，焊接用焊料及錫嘴，焊接錫溫，氮氣溫度，運行路線及路線上各點對應的波峰高度以及Z軸高度等。這樣方便客戶對同一產品使用相同的焊接文件，也方便客戶進行追溯。 About PCB’s menu in soldering machine, all information will be stocked in one file. It will include PCB dimension and picture, used flux type, solder type, solder nozzle type, solder temperature, N2 temperature, motion path and each site’s related wave height and Z height etc. When customer to solder same PCB, they can get full information about how it’s done in history, also easy for trace.
n 完善的LOG功能，分三級進入機器，分別有不同的權限。同時，對機器的操作及報警有完整的記錄。 With LOG function, provide 3 level to enter software with different rights. Meanwhile, can record machine’s operation & alarm.
組成2：運動平臺系統：Part2: motion system
n 自主設計全鋁鑄造運動平臺，輕量化的設計，提高運行速度的同時保證平臺的剛性。Self design motion table with cast aluminum, lighter weight with quick motion speed.
n 松下伺服驅動器與松下電機提供運動動力，配合滾珠絲桿與直線導軌進行導向，定位精確，噪音小，移動平穩。 Panasonic servo motor & driver provide stable driving power, with screw pole & linear guild rail for guidance. Precious position, less noise, stable movement.
n 移動平臺帶防塵板，防止臟物滴入到滾珠絲桿上。 With dust proof plate above motion table, so to avoid flux or solder drop to damage ball screw.
組成3：噴霧部份 Part 3: fluxing system
n 標配進口壓電陶瓷式噴射閥，僅適用于固體含量低于10%的助焊劑。 Standard equipped with imported jet valve to get precious fluxing result with small flux dot, please note flux solid content should be less than 10%.
n 助焊劑采用壓力灌貯存，保證噴霧壓力恒定，不受助焊劑多少的影響。 Flux is stocked by PP plastic pressure tank, make sure pressure stable without influenced of amount of flux.
組成4：預熱部份 Part 4: Preheat
n 運輸上下配遠紅外射燈加熱，位置可調。 At conveyor top & bottm equipped with IR preheating. Position is adjustable.
n 加熱比率可電腦調節。 Heating ratio is adjustable by PC, from 0 ---100%
n 兩套錫爐獨立控制錫溫，氮氣溫度，波峰高度。安裝于一個平臺上，錫爐噴頭間距可手動調整。Two solder pot system with individual temperature control, N2 temperature control, wave height control. All installed in one same table. The distance between two solder pot can be adjusted.
n 錫爐溫度，氮氣溫度，波峰高度，波峰校正等均可電腦設定。 Solder temperature, N2 temperature, wave height, wave calibration etc all able to set in software.
n 錫爐內膽為鈦合金制，絕無滲漏。外置式發熱板，熱傳遞均勻。Solder pot is made of Ti, not leakage. With cast iron heater outside, robust & quick heat up.
n 錫爐均采用快速接頭連線，進行錫爐更換時無需重新接線。 Solder pot is wired with quick connector. When exchange solder pot without re-wiring required, just plug & play.
n 氮氣在線加熱裝置，保證錫爐良好的潤濕性以及減少氧化物產生。N2 online heating system, to wet the soldering perfectly and reduce the solder dross.
n 錫爐配錫液位報警。With solder level checking & alarm.
組成6：輸送機構：Part 6: conveyor
n 前后導軌分別采用獨立步進電機驅動。Stepper motor drive for fixed & movable conveyor.
n 采用不銹鋼滾輪運輸，運行順暢，長期使用無磨損。同時保證錫爐噴嘴可以達到PCB的最板邊3MM處。 With stainless steel roller for conveyor, not wearable with long term usage. Also make sure solder nozzle can approach to board’s edge 3mm.
n 運輸導軌上配夾板機構，確保定位準確。 With PCB clamping system at conveyor.
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組成7：機器殼體： Part 7: machine chassis |
n 整機鋼結構，底部加基板以增加機器穩定性，減少震動。 Metal welding structure, with thick metal plate as base, so to reduce vibration and make machine more stable.
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機器參數Machine specs
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機器型號Machine name |
SEL-S32 |
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機器總體General |
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機器尺寸dimension |
L3002 x W1650 x H1640mm |
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機器總功率general power |
14kw |
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機器運行功率consumption power |
4--8kw |
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電源power supply |
單相 220V |
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凈重net weight |
1500KG |
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空氣源壓力要求required air source |
3-5 Bars |
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空氣源流量要求required air flow |
8-12L/min |
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氮氣源壓力要求required N2 pressure |
3-4 Bars |
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氮氣源流量要求required N2 flow |
大于4立方/小時 |
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氮氣源純度要求required N2 purity |
》99.998% |
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抽風量要求required exhausting |
噴霧上方：800---1000cbm/h 錫爐上方：600---800cbm/h |
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治具與 PCB板carrier or PCB |
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治具carrier |
Necessary |
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過板最大尺寸max carrier size |
L450 X W600MM 注：W為機器寬度方向 |
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治具最小尺寸Min carrier size |
L260 X W500MM 注：W為機器寬度方向 |
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最大焊接面積max solder area |
L400 X W260MM 注：W為機器寬度方向 |
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PCB板板邊pcb edge |
3mm以上 |
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控制與運輸controlling & conveyor |
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控制系統controlling |
工控機+控制器 PLC + controller |
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運輸寬度conveyor width |
300-600MM |
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運輸方式conveyor type |
噴霧與預熱段鏈條導軌運輸，焊錫段滾輪運輸式 Pin chain conveyor for fluxing & preheating, roller conveyor for soldering |
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運輸厚度conveyor thick |
1----4mm |
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PCB運輸方向conveyor direction |
從左到右水平運輸 Left to right |
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PCB板上凈空conveyor up clearance |
50MM |
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PCB板下凈空conveyor bottom clearance |
30MM |
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運輸承重conveyor load |
小于5kg |
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運輸導軌conveyor rail |
鋁軌 Aluminum rail |
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運輸高度conveyor height |
900+/-30mm |
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運動平臺（噴霧）Motion table（fluxing) |
|
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運動軸motion axis |
X, Y |
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運動控制motion control |
閉環伺服控制 servo control |
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定位精度position accuracy |
+ / - 0.05 mm |
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機架類型chassis |
鋼構焊接metal welding |
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松香管理Flux management |
|
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噴霧噴嘴flux nozzle |
日本原產霧化噴頭 Japan Lumina |
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噴霧耐用性nozzle durability |
不銹鋼stainless steel |
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助焊劑容量flux tank capacity |
1L |
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助焊劑容器flux tank |
壓力罐 pressure tank |
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酒精容量alcohol tank capacity |
1L |
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酒精容器alcohol tank |
壓力罐 pressure tank |
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預熱部份Preheat |
|
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預熱方式preheat method |
下紅外預熱, 上紅外預熱upper & bottom IR heating |
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預熱功率heater’s power |
6kw |
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溫度范圍temperature range |
25--240c degree |
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運動平臺（焊錫） Motion table(soldering) |
|
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運動軸motion axis |
X, Y, Z |
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運動控制motion control |
閉環伺服控制 servo control |
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運動馬達motion motor |
松下電機與伺服 Panasonic servo motor |
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滾珠絲桿ball screw |
上銀 Hiwin |
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定位精度position accuracy |
+ / - 0.05 mm |
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機架類型chassis |
鋼構焊接 metal welding |
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焊錫部份solder pot |
|
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標準焊錫爐standard pot number |
2 |
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錫槽容量solder pot capacity |
15 kgs /爐 |
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錫料溫控solder temperature range |
PID |
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熔熱時間melting time |
20--30 Minutes |
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最高錫爐溫度max solder temperature |
350 C |
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錫槽功率solder heater |
1.2kw |
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焊錫嘴solder nozzle |
|
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小型波峰焊錫嘴nozzle dim |
定制形狀customized |
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錫嘴材料material |
合金鋼high carbon alloy |
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標配錫嘴standard equipped nozzle |
標配5個/爐（內徑2.5mm, 3mm, 4mm, 5mm,6mm ) |
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氮氣管理N2 management |
|
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加熱氮氣N2 heater |
標配standard equipped |
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氮氣PID控制N2 temp range |
0 - 350 C |
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氮氣消耗/錫嘴N2 consumption |
1---2m3/小時/錫嘴 1-2m3/h/pot total: 4 m3/h |
機器關鍵部件品牌Key parts
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名稱name |
品牌brand |
品牌屬地brand belong |
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控制部份Controlling |
||
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工控機Industrial PC |
研祥 EVOC |
中國China |
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顯示器monitor |
戴爾Dell |
美國USA |
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控制器Controller |
固高Googoltech |
中國China |
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定位相機position camera |
東芝Toshiba |
日本Japan |
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固態繼電器SSR |
佳樂Carlo |
瑞士Swiss |
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中繼box relay |
ABB |
瑞士Swiss |
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開關電源switch |
明緯MeanWell |
中國臺灣TaiWan |
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斷路器contactor |
ABB |
瑞士Swiss |
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交流接觸器AC contactor |
ABB |
瑞士Swiss |
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方型光眼sensor |
基恩士Keyence |
日本Japan |
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光纖傳感器fiber sensor |
基恩士Keyence |
日本Japan |
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運動部份Motion parts |
|
|
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伺服電機Servo motor |
松下Panasonic |
日本Japan |
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伺服驅動servo driver |
松下Panasonic |
日本Japan |
|
步進電機stepper motor |
步科Kinco |
中國China |
|
步進驅動stepper driver |
步科Kinco |
中國China |
|
滾珠絲桿ball screw |
上銀Hiwin |
中國臺灣China TaiWan |
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直線導軌linear guild |
上銀Hiwin |
中國臺灣China TaiWan |
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氣動部份Pneumatic |
|
|
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壓力傳感器Pressure sensor |
SMC |
日本Japan |
|
氣缸Air cylinder |
亞德克AirTAC |
中國臺灣China TaiWan |
公司地址：重慶市巴南區界石鎮石桂大道16號3幢4-2
聯系人：周先生 電話：15922631128 EMAIL：308826162@qq.com
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